We designed a line that paired an automatic case erector with a compact collaborative palletizer, fitted to the existing case packer without renovating the floor. The cell now runs largely unattended between changeovers.

The outcome: four operators reduced to one for oversight, a 40% cut in direct labor cost at that station, and palletizing robot investment recovered in under three months. Most importantly, the team was redeployed to higher-value work instead of repetitive lifting.

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